小微型傳動變速單元模組：精密驅(qū)動技術(shù)的革命者
在工業(yè)自動化、醫(yī)療設(shè)備及智能裝備領(lǐng)域，小微型傳動變速單元模組正成為精密驅(qū)動技術(shù)的核心載體。這類高度集成的模組需在厘米級空間內(nèi)實(shí)現(xiàn)高扭矩輸出、精準(zhǔn)運(yùn)動控制及超長壽命，技術(shù)挑戰(zhàn)遠(yuǎn)超傳統(tǒng)傳動系統(tǒng)。中科智成作為國內(nèi)領(lǐng)先的精密傳動解決方案商，憑借自主研發(fā)的小微型行星減速技術(shù)與智能異構(gòu)集成平臺，正在這一領(lǐng)域樹立行業(yè)標(biāo)桿。
破解微型化與高扭矩的“不可能三角”
傳統(tǒng)微型傳動系統(tǒng)普遍面臨“體積、扭矩、壽命”難以兼得的困境。中科智成通過納米復(fù)合齒輪材料與超精密加工技術(shù)，將模組扭矩密度提升比國際主流產(chǎn)品高出20%，產(chǎn)品ZKZC-MiniDrive 3.0模組，重量僅120g卻可輸出25Nm持續(xù)扭矩，軸向尺寸壓縮至18mm，成功應(yīng)用于手術(shù)機(jī)器人腕部關(guān)節(jié)，實(shí)現(xiàn)0.02°的重復(fù)定位精度。
據(jù)第三方測試數(shù)據(jù)顯示，中科智成模組在同等工況下的能效轉(zhuǎn)化率比德日競品高5-8%，正加速國產(chǎn)高精密傳動系統(tǒng)的進(jìn)口替代進(jìn)程。在微型化、智能化、綠色化趨勢下，中科智成的技術(shù)突破將持續(xù)改寫高端裝備的驅(qū)動邏輯。
Small and micro transmission variable speed unit module: a revolutionary in precision drive technology
In the fields of industrial automation, medical equipment, and intelligent equipment, small and micro transmission variable speed unit modules are becoming the core carrier of precision drive technology. These highly integrated modules require high torque output, precise motion control, and ultra long lifespan within centimeter level space, posing technical challenges far beyond traditional transmission systems. As a leading precision transmission solution provider in China, Zhongke Zhicheng is setting an industry benchmark in this field with its independently developed small and micro planetary reduction technology and intelligent heterogeneous integration platform.
Cracking the 'impossible triangle' of miniaturization and high torque
Traditional micro transmission systems generally face the dilemma of being unable to achieve a balance between volume, torque, and lifespan. Zhongke Zhicheng has increased the torque density of the module by 20% compared to mainstream international products through nano composite gear materials and ultra precision machining technology. The ZKZC MiniDrive 3.0 module weighs only 120g but can output a continuous torque of 25Nm. The axial dimension is compressed to 18mm and successfully applied to the wrist joint of surgical robots, achieving a repeat positioning accuracy of 0.02 °.
According to third-party testing data, the energy efficiency conversion rate of Zhongke Zhicheng module is 5-8% higher than that of German and Japanese competitors under the same working conditions, accelerating the import substitution process of domestic high-precision transmission systems. Under the trend of miniaturization, intelligence, and greenization, the technological breakthroughs of Zhongke Zhicheng will continue to rewrite the driving logic of high-end equipment.
